01
Specification & Planning
Order Received
Every production run begins with client alignment on yarn count, target GSM, knit geometry, and delivery windows to lock in technical requirements.
The Manufacturing Pipeline
From Thread to Fabric.
Precision at every step.
11 considered manufacturing stages. Engineered with care across three decades on our Ludhiana knitting plant floor.
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02
Physical Swatch Calibration
Samples Verified
Physical swatches are checked for loop density, 4-way stretch recovery, and handfeel against client benchmarks before yarn is allocated.
03
Radial Creel Staging
Yarns Arranged
Combed cotton and virgin micro filaments are staged across circular creel racks with calibrated electronic tension control.
04
Circular Knitting Machines Prepare & Start
Machine Production Started
Precision latch needles and cylinder gauges spin at 175 RPM, weaving seamless, consistent tubular fabric.
05
Doffing & Off-Loom Inspection
Greige Fabric Acquired
Fresh tubular rolls are carefully taken down from the cylinder, inspected for loop regularity, and batched for the dyehouse.
06
Precision Color Formulation
Custom Shades Lab Dips
Target shades are formulated in the laboratory and verified against master color swatches under controlled lighting until approved.
07
Basic Dyeing Process
Greige Fabrics on Dyeing
Batched rolls enter the dyehouse for even color saturation, temperature-regulated penetration, and clean dye pickup.
08
Wash Fastness Validation
Dyeing Completed
Dyeing cycles conclude with thorough washing, moisture extraction, and verification for vibrant, permanent colorfastness.
09
Surface Treatment & Compacting
Finishing on Tubular / Raising Machines
Fabrics undergo tubular heat-setting or mechanical raising to produce plush fleece nap, dimensional stability, and soft touch.
10
4-Point Inspection System
Quality Checked
Every meter passes over illuminated 4-point review tables where auditors examine rolls for zero flaws before packing.
11
Moisture-Proof Packaging & Logistics
Dispatched With Care
Finished rolls are sealed in heavy-duty protective shrink film, labeled with lot barcodes, and loaded onto freight trucks for dispatch.
